OPI (Overall Production Information) Solution
Profit AmplifierTM OPI software is a development for manufacturing reporting,
that enables managers and operational staff to monitor the performance of their
plant or equipment via the latest communications technology - for example,
either a mobile phone or a PDA combined with the latest trends in database
management and server environments.
Our solution provides a quick return of investment, between 2 and 6 months in
our experience, if our system increases the production output by only 1%. On
average, in previous installations, we have noted a much higher efficiency
increase.
The increase of output is mainly related to the real time productivity
visualization and downtime notification; this increases the efficiency of the
Production facility and reduces Production downtime, both increasing the output.
The consequences of our installations are also internal improvements within the
production environment (from operator, team leader, manager, maintenance…) and
the result of the changes can be measured and adapted on the spot, this will
also increase the efficiency further.
Our customers can also show their clients or visitors that they are in control
of the production facility and receive a production parameter in real time 24
hour/ 7 days if needed to take action immediately.
They have all the important production information available at any time at any
location, resulting in more time for consideration of planned actions and to be
updated with further information following this. To help in this investment
decision, we have developed a cost effective, independent basic system which is
easy to install without disturbance to the production. It provides the benefits
a few hours after installation and will fit into the budget.
Profit AmplifierTM OPI software provides users with the best solution to the
problem of data capture, data management and data analysis available on the
market - anywhere!
It is also a software product in the measurement of production output, quality
parameters and the effectiveness of any piece of plant and equipment - for any
operation around the world. The software is simply installed on existing
equipment - without major disruption, is robust and fully portable and scalable.
It is for this reason that no manager in today’s high pressure, highly
productive production environment should be without Profit AmplifierTM OPI
Solution.
Standard and Customized Software Solutions
Inline with the Profit Amplifier™ Engine we can build specialist customer
application solutions related to the customer requirements and needs.
Production Information can be visualized on big Andon Display Board screens, on
standard PC or devices such as HMI’s, PC, PDA or Mobile Phone.
Our software development center is specialized on real time data collection,
processing and real time data basing. We are capable to develop our own
communication drivers for our software solutions such as OPC Clients, Ethernet
or Serial Protocol Driver for optimized real time processing.
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Statistic PC Software
Solution
Around the Profit AmplifierTM Engine, additional standard or customer solutions
can be built For example, in Opel in Germany and Vauxhall in England - Profit
AmplifierTM Statistic PC Software – is used to collect and store vehicle process
data such as chassis ID-Number, Model, Type that was combined to provide
screwing results for angle and torque with actual and set points from over 30
screwing spindles and around a hundred different Screw Cases. Result data
monitoring, process data display, result data statistics, as well as graphical
reporting and data export were also part of this Profit AmplifierTM Statistic PC
Software solution.
The Statistic PC Software collects, in real time, Process Data from PLC
Controllers such as Siemens S7, Bosch Rexroth L40, Rockwell Control Logic and
Results Data from several Tightening Systems such as Bosch Rexroth SE300.
The Statistic PC Software :
• Joins Automation Interfaces with high level Software Standards and powerful
SQL Databases in 24/7 Production environment,
• Includes Real Time and History of Process and Results data storage in SQL
Database directly on the Statistic PC with approx. 12 months of historical data,
database can be remotely accessible in real time via SQL Connection,
• Visualize, Export, Report Results and Quality Data, • Supply Real Time
Production and Statistic Screens, • Provide easy and clear operation and
functionality, • The Total Part Result is related to Process and all Part Result
data.
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