Representative Clients

Robert Bosch Australia Pty. Ltd.

Robert Bosch Australia is a regional subsidiary of the global Bosch group, which is one of the largest private industrial corporations. During the past five decades Bosch has grown into a major force in the Australian automotive industry. In Australia their core business rests in automotive, consumer goods and industrial technology sectors.

Reference of implementations

Robert Bosch is a customer with the larges number of installations of Profit Amplifier^TM Andon Display Board and Profit Amplifier^TM OPI Overall Production Information Software in one Plant. Currently we have implemented our system on over 30 Production lines at the Bosch Plant in Clayton Australia; inclusive our wireless notification system. In addition we have two installations of Profit Amplifier^TM OPI Overall Production Information Software at the Bosch Plant in Hungarian.

All the installed system achieve productivity improvements and reducing of downtime, each of the Installation achieve as well a fast 'Return of Investment' for Robert Bosch and fully satisfied this installations and investments.

GM General Motors

General Motors Corporation is the world’s largest automaker, and has been the global industry sales leader for 76 years. General Motors has headquarters in Detroit. GM manufactures its cars and trucks in 33 countries.

General Motors Adam Opel AG. and Vauxhall Ltd. is a manufacturer and distributor of motor vehicles, engines, components and parts in Europe with headquarter in Rüsselsheim. The parent company of General Motors Adam Opel AG falls under the General Motors Corporation, Detroit, Michigan, USA

Reference of implementations

As part of a Model upgrade on the vehicle production facility at GM/Opel in Rüsselsheim, GM/Opel upgraded the Statistic PC Software on the married Line (merging of vehicle chassis with the engine and the wheels) to Profit Amplifier^TM Statistic PC Solution which collects screwing result data from Tightening systems to automatically monitoring the quality of each screw point in a two shift 7 days a week production environment.

Profit Amplifier^TM Statistic PC Solution collects process data from a Siemens S7 PLC and Result Data from several Bosch Rexroth Tightening systems SE300.

Profit Amplifier^TM Engine collects and store vehicle process data like chassis ID-Number, Model, Type and combined this information with screwing results such like angle and torque with actual and set points from over 30 screwing spindles and around hundred different Screw Cases.
Result data monitoring, process data display, result data statistic as well as graphical reporting and data export are part of this Profit Amplifier Solution.

Profit Amplifier^TM Statistic PC Solution is now extended with our Profit Amplifier^TM OPI Software Solution and installed in August 2008 at the plant in Ellesmere Port GM/Vauxhall in England and will be installed 2009 at GM/Opel plant in Bochum Germany as well.

Holden Limited General Motors

General Motors Corporation is the world’s largest automaker, and has been the global industry sales leader for 76 years. General Motors has headquarters in Detroit. GM manufactures its cars and trucks in 33 countries. General Motors Holden Ltd. is a manufacturer and distributor of motor vehicles, engines, components and parts. The parent company of General Motors Holden falls under the General Motors Corporation, Detroit, Michigan, USA.

General Motors Holden Australia has two plants, one in Melbourne (where the engines are built) and the other in Adelaide (where the cars are built).

Reference of implementations

To collect and monitoring quality data from a camshaft in a two shift production in the Plant in Melbourne, Holden decide to use Profit Amplifier^TM Engine to collect direct from a Marposs Gauge all needed quality data and store the necessary data's in twelve month SQL database. Via the data viewer the quality data can be reviewed and export if needed to a Q-Das format for further analysis.

PBR International is Australia’s leading supplier of brake system technology for customers such as Toyota, and is a subsidiary of Pacifica Group Ltd. PBR specializes in the development of braking systems for OEMs in Australia, North America, Europe and Asia.

PBR also supply the replacement brake components and innovation brake service solutions to the global Aftermarket. PBR’s global business is built on technological innovation, intellectual property and manufacturing excellence. PBR’s distinctive approach to product design has allowed them to develop some of the automotive industry's most inventive brake products.

Reference of implementations

PBR decided to use Profit Amplifier^TM Andon Display Board and Profit Amplifier^TM OPI Overall Production Information Software for there new three shifts 7 days Knuckle Production Line.

The goal from PBR is to monitoring the productivity and downtime of both production line to achieve the daily deliver of parts to Toyota.